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On site non destructive inspection kit of mettalography, used where the conventional techniques of specimen preparation can not be applied. The kit of practicing mettalographers for any critical site applications considering the user friendliness, weight, result and it’s repeatability. Excellent result can be achieved by methodical practice and employing good consumables with little practice.
Insitu technology has various applications like for the study of micro structure of localized corrosion, high temperature oxidation & hot corrosion, large/ bulky jobs on their critical areas, weldment, cracks on the structures, pipes, pressure vessels, dies, pressure parts, and so many for the purpose for their residual life / structural integrity assessments / failure investigations. It also has applications like in life in life extension strategies, original design modification, maintenance, accelerated carrion study and safety.
Power generation, Fertilizer, petrochemical, aerospace, defense, automobile, steel, oil and gas, off shore structures and chemical processing industries, research and education.
Portable Grinder / Polisher – PORTGRINDER
Heavy duty grinder with right angle attachment, Variable speed, flexible shaft, portable high torque grinder for heavy and light duty site application. One can attach (32mm), various coarse and fine grinding replaceable self adhesive (PSA Backed) papers and lapping cloths disc for surface preparation. Grinder has right angle grinding attachment.
Light weight exceedingly small portable grinder
Extremely useful when carrying weight and power supply connection is problem. The grinder delivers enough torque for site application. It has an accessory of drilling. This is useful for drilling a hole in a big job of stainless steel for anodic connection.
Portable auto electro polisher
Power source Portable electro polisher finds an application of polishing especially stainless steel & caters other application.
Electrolytic polishing cell with pen type polishing probe, associated with electrolyte reticulation system with pump
Incident light microscope, to offer magnification up to 800X. with unique feature of stage scanning movement battery backup system etc.
Magnetic stand for microscope
Magnetic base stand help positioning the microscope in any position for detailed micro-observation and for photography.
Transparent Replica Kit – Replica roll (Transparent), glass slides, and replica liquid (This replication techniques is operator skill dependent.)
Portable image analyzer for in-situ applications
Now one can grab and analyze the image on site with the help of powerful image analyzer. This can save the time and efforts of replica preparation, help analyzing the image on the spot, generation the vast data base, transmitting the image from the site by email etc. the software is loaded on laptop.
High resolution camera with built in image grabbing facility. Very low weight, small size camera that is directly attached to any lap-top computer through USB port. Attached to the microscope by “C” mount adaptor. Camera has own software for image correction, HIS, contrast, balanced bundled with image database maintenance software.
Grain size estimation
Grain size measurement with grain area cleaning and boundary reconstruction facility and auto intercept marking
Percentage phase analysis or area fraction
Nodule count, % nodularity analysis, distribution, nodule classification.
Plating / coating / decarburization / banding measurement and degree of orientation / decard / interlammellar dist., distribution, dendritic arm spacing, defects etc.
Data base maintenance, reports
Image data base maintenance / management software with facility of comparison of images and image gallery, report generation.